Smart Decision Server R2R digital twin

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Continuous automatic process optimization and improvement

Whether rule-based through your process experience or with the help of AI or ML. R2R optimizes your processes 24 hours a day, 7 days a week so that your product quality is always optimal.

Use findings from measurements, QM and processes

Use data and findings from SPC, FDC, QM, measurement results or process parameters from upstream or downstream processes for optimization and to control the active process.

Ideal combination with Recipe Management (RMS)

R2R can be ideally combined with a recipe management system (RMS). Recipes, changes and adjustments are automatically saved and versioned.

Support for complex processes and recipes

Whether simple recipe parameters, parameter structures, recipe steps or complex processes - your requirements and complex processes can also be solved with R2R.

See and modify processes easily and visually

Our graphical process and rule editor allows you to see the processes visually and clearly. These can be easily and graphically adapted and changed.

Digital twin

A digital twin allows you to incorporate the current status of the system or its infrastructure into active process optimization. This makes it even easier to optimize or improve processes.

Significant reduction in time-to-market and increase in product quality

Run2Run offers you continuous improvement of your processes and optimizes all the specific process parameters required for processing. The solution is industry-neutral and is used successfully even in the most complex high-tech industries. Run2Run also supports a virtual image (digital twins) of the current system status and includes this information in the calculation for process optimization.

Since this usually involves confidential process knowledge of your company, all data is transmitted and stored in encrypted form. This ensures the security and integrity of your sensitive information and protects against unauthorized access.

Gefasoft Engineering Run2Run supports a domain concept that offers different views, such as those of the IT or the process engineer. The integration of external applications such as MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) can be maintained from the IT domain, while process-specific rules are defined by the process engineer. This enables seamless integration and coordination between different areas of the company.

With a modern rule editor, the process engineer can access all relevant data and process parameters and use them in his calculation in a formula editor. External information, e.g. from an SPC (Statistical Process Control) or MES system, can be provided by IT and conveniently configured in a workflow editor. This makes it much easier to create and adapt processes.

A test environment offers the possibility of simulating the defined rules so that they can be extensively tested before going live. Monitoring and analysis tools provide support both in the test phase and during production to observe the optimizations carried out and ensure that they work as planned. These tools enable detailed monitoring and analysis of process performance, allowing continuous improvements and adjustments to be made.

The modern architecture of Run2Run supports various platforms and operating systems as well as high availability, clustering, and load balancing. This ensures that the solution is flexible and scalable to meet the needs of your business. By supporting high availability and clustering, the system is guaranteed to operate reliably even under heavy loads and in critical situations.

By optimizing process parameters and integrating digital twins, Run2Run enables a significant reduction in time-to-market. This means that products can be brought to market faster, giving your company a decisive competitive advantage. At the same time, improving process quality helps to increase product quality, resulting in higher customer satisfaction and lower costs due to less rework and scrap.

An important aspect of Run2Run is data security. All data is transmitted and stored in encrypted form to ensure that your company's confidential process knowledge remains protected. This is particularly important in times of increasing cyber threats and rising data protection requirements. Run2Run ensures that your data is safe and secure, increasing confidence in using the solution.

Run2Run offers a comprehensive solution for process optimization that can be used in any industry and is characterized by high flexibility and reliability. The support of digital twins, the integration of external systems and the modern test and simulation options make Run2Run a valuable tool for companies that want to reduce their time-to-market and increase their product quality. The modern architecture and high security standards ensure that the solution meets even the most demanding requirements. Use Run2Run to continuously improve your processes and secure a competitive advantage in the high-tech industry.

Process optimization at the highest level

Solution for continuous improvement through precise parameter adjustment and digital twin.

The SMART DECISION SERVER (also includes a RUN2RUN controller) offers you continuous improvement of your processes and optimizes all the specific process parameters required for processing.

The solution is industry-neutral and is used successfully even in the most complex high-tech industries. RUN2RUN also supports a virtual image (digital twins) of the current system status and includes this information in the calculation for process optimization.