PLSS Production Lifecycle Support System
Maximum efficiency and control in production
The Production Lifecycle Support System (PLSS) is a comprehensive solution that covers all aspects of production processes, from incoming goods inspection to final assembly and quality control. With PLSS, companies can optimize their production processes, ensure the quality of their products and maximize the efficiency of their processes. Here are the key features and benefits of PLSS:
Core functions of PLSS
- Goods receipt: Management of the receipt of raw materials and components.
- Warehouse management: Storage of storage locations (e.g. shelf, transport container) and label printing for storage locations and transport containers.
- Batch and individual part tracking: Generation of batches and individual parts/groups and storage of material certificates.
- Process data acquisition: acquisition and management of process data for each production step.
- Tracking and tracing: Tracing of batches, components, operators, process values and alarms.
- Process steps and loops: Management and documentation of process steps and loops within production.
- Assembly processes: Recording of batches and individual parts during assembly and generation of new assemblies.
- Quality inspection: Carrying out quality inspections in accordance with SPC/QM with values and storage of quality results.
- Nameplate generation: Creation of nameplates including product features and country-specific information.
- Shipping processing: Printing of shipping labels and booking of products, quantities and availability.
- Customer-specific adaptations: Flexible adaptation of processes to individual customer requirements.
Expansion and conversion
PLSS also makes it possible to reintroduce products produced in the past into the production process for refurbishments, conversions or extensions. This supports sustainable production and extends the life cycle of the products.
Security and tracking
- Encryption: Protection of recipe data, parameter names and values through encryption.
- Legal security: Seamless tracking of all assemblies and processes to fulfill the product monitoring obligation.
- Authorization: Authentication and authorization via LDAP/AD.
High availability and scalability
- Clustering: Operation on parallel servers for high availability and reliability.
- Load distribution: Load balancing to optimize performance.
- Scalability: Modular structure enables flexible and scalable implementation.
Integration and interfaces
- Web services: Support of web services for the integration of external applications.
- XML import and export: Simple integration of data using XML import and export.
- SQL databases: Seamless integration with SQL databases.
- Management of files and directories for better organization.
Internationalization
PLSS supports multiple languages and allows you to switch languages while working with the tool. This makes it easier to use in different regions and contributes to international competitiveness.
Our solution offers seamless tracking of a product's production - from goods receipt through storage and assembly to the customer and back to disassembly and reuse.
Even when a product is disassembled, you retain full 360° traceability of all components that need to be tracked. The extensive integration options in third-party systems make the implementation of our solution a straightforward project.
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